Xa ukhetha isisombululo sokuwelda nge-laser, ukuqonda umahluko phakathiOomatshini bokuwelda nge-laser be-QCW (Quasi Continuous Wave)kwayeoomatshini bokuwelda be-fiber laser abaqhubekayokubalulekile. Zombini zinamandla azo, imigaqo yokusebenza, kunye neemeko zokusetyenziswa. Masihlalutye umahluko wazo ukuze sikuncede ukhethe iteknoloji efanelekileyo kwiimfuno zakho zemveliso.
1. Imo yokusebenza kunye neempawu zeLaser
| Iimpawu | Umatshini wokuwelda we-laser we-QCW | Umatshini wokuWelda weFiber Laser oQhubekekayo |
|---|---|---|
| Indlela Yokusebenza | Ukuphuma kwe-pulse okuqhubekayo | Imveliso eqhubekayo yokwenyani |
| Isiphumo seLaser | Iipulse ezinamandla aphezulu ezinobubanzi be-millisecond pulse; imveliso ephumayo rhoqo | Umqadi welaser ozinzileyo nongaphazanyiswayo |
| Amandla Aphezulu | Iphezulu kakhulu (ukuya kuthi ga kwi-10 yamandla aqhelekileyo) | Izinzile, ihambelana namandla alinganisiweyo |
| Ulawulo Lokufaka Ubushushu | Ulawulo oluchanekileyo ngokulawulwa kwe-pulse | Kuxhomekeke kwisantya sokuskena okanye kulawulo lwamandla |
✅Isitshixo sokuthatha: I-QCW inika ukuqhuma okufutshane, okunamandla ukuze kube ngokuchanekileyo; ifayibha eqhubekayo inika umqadi ozinzileyo kwiiwelds ezinde.
2. Uthelekiso lobuchule bokucubungula
| Ubuchule | I-QCW | Umatshini wokuWelda weFiber Laser oQhubekekayo |
|---|---|---|
| Ukuguquguquka kwezinto | Ilungele kakhulu izinto ezibonisa ukukhanya okuphezulu ezifana nobhedu kunye ne-aluminium | Ifuna amandla aphezulu okanye iinkqubo ezilungiselelweyo zezinto ezibonisa ukukhanya |
| Indawo Echaphazeleka Bubushushu | Incinci kakhulu ngenxa yezithuba ze-pulse | Inkulu ngenxa yokuqokelelana kobushushu okuqhubekayo |
| Ukuwelda kokungena nzulu | Inokufezekiswa ngokusebenzisa amandla aphezulu | Ifuna iimodeli ezingaphezulu kwe-6kW kwii-welds ezinzulu |
| Uchaneko | Ilungele ukuwelda izinto ze-elektroniki, iifoyile ezincinci | Ingcono ekuwelding okuqhubekayo kweepleyiti eziphakathi/ezityebileyo |
3. Imizekelo eqhelekileyo yokusetyenziswa
| Imeko | Inzuzo ye-QCW | Inzuzo yeFiber eqhubekayo |
|---|---|---|
| Ukuwelda kwezinto ezibonisa ukukhanya okuphezulu | Iithebhu zeCopper/aluminium pole kwiibhetri zamandla, iiradiator zeCopper | Ifuna inkqubo yokudibanisa intloko yokujika okanye ukukhanya okuluhlaza okwesibhakabhaka |
| Ipleyiti encinci kunye nokuwelda ngokuchanekileyo | Iinaliti zonyango, ukutywinwa kwenzwa | Iipayipi zokukhupha umoya zeemoto, izixhobo zasekhitshini |
| Ukuwelda okunzulu kwe-fusion | Ukwenziwa kwesinyithi kwi-ceramic substrate, ukuwelda kwindawo enzulu | Thumela i-splicing yepleyiti etyebileyo ngamandla e-kilowatt ezininzi |
| Izixhobo ezibuthathaka kwi-thermosensitive | Iiwafer zesilicon, izikrini eziguquguqukayo ze-OLED (umonakalo ophantsi wobushushu) | Ifuna ulawulo oluqinileyo lweparameter ukuze ithintele umonakalo |
4. Ixabiso lezixhobo kunye nokusebenza kakuhle kwazo
| Ubukhulu | I-QCW | Ifayibha eqhubekayo |
|---|---|---|
| Iindleko zokuthenga | Phezulu (kumandla aqhelekileyo afanayo) | Iphantsi kwiimodeli zamandla aphakathi naphantsi |
| Ukusebenza kakuhle | Ilungele ukuwelda kwindawo/kumthungo kodwa icotha xa kuwelda ixesha elide | Ukuwelda okuqhubekayo okukhawulezayo (umz. imigca yokuvelisa iimoto) |
| Ukusetyenziswa kwamandla | Iphezulu ngexesha leepulses kodwa ngokubanzi iyalawuleka | Iphezulu ngexesha lokusebenza ngamandla aphezulu okuqhubekayo |
5. Umahluko kwiMigaqo yoBugcisa
Isebenzisa imithombo yepompo eguquliweyo ukukhulula amandla aphezulu ngaphakathi kobubanzi be-millisecond pulse. Umzekelo, i-laser ye-QCW enamandla aphakathi kwe-200W inokufikelela kwiAmandla aphezulu e-2kW, okuvumela ukuwelda okunzulu okunomlinganiselo omncinci wobushushu.
I-Laser yeFiber eqhubekayoImithombo yepompo isebenza rhoqo, ivelisa imveliso ezinzileyo (umz. 1kW, 6kW). Umgangatho wemitha (M²≈1.0) ungcono kuneelaser zemveli zeYAG, zilungele ukuwelda okude, okufanayo kwizinto ezinobukhulu obuphakathi.
I-Laser yeFiber eqhubekayoImithombo yepompo isebenza rhoqo, ivelisa imveliso ezinzileyo (umz. 1kW, 6kW). Umgangatho wemitha (M²≈1.0) ungcono kuneelaser zemveli zeYAG, zilungele ukuwelda okude, okufanayo kwizinto ezinobukhulu obuphakathi.
Iingcebiso zoKhetho
Khetha i-QCW Laser Welding ukuba:
- Sebenza ngeentsimbi ezikhazimlayo kakhulu (ubhedu, igolide, i-aluminium)
- Ndidinga indawo encinci echaphazeleka bubushushu (izixhobo ze-elektroniki, iindawo ezichanekileyo)
- Kufuneka i-deep fusion welding ngebhajethi encinci
Isebenzisa imithombo yepompo eguquliweyo ukukhulula amandla aphezulu ngaphakathi kobubanzi be-millisecond pulse. Umzekelo, i-laser ye-QCW enamandla aphakathi kwe-200W inokufikelela kwiAmandla aphezulu e-2kW, okuvumela ukuwelda okunzulu okunomlinganiselo omncinci wobushushu.
I-Laser yeFiber eqhubekayoImithombo yepompo isebenza rhoqo, ivelisa imveliso ezinzileyo (umz. 1kW, 6kW). Umgangatho wemitha (M²≈1.0) ungcono kuneelaser zemveli zeYAG, zilungele ukuwelda okude, okufanayo kwizinto ezinobukhulu obuphakathi.
- Sebenza ngeentsimbi ezikhazimlayo kakhulu (ubhedu, igolide, i-aluminium)
- Ndidinga indawo encinci echaphazeleka bubushushu (izixhobo ze-elektroniki, iindawo ezichanekileyo)
- Kufuneka i-deep fusion welding ngebhajethi encinci
Khetha i-Continuous Fiber Laser Welding ukuba:
- Shicilela imithungo emide ngesantya esiphezulu (iindawo zeemoto)
- Joyina intsimbi yekhabhoni enobukhulu obuphakathi okanye intsimbi engatyiwayo (>2mm)
- Funa amandla aphezulu emveliso (ukusebenza iiyure ezingama-24 ngosuku, iintsuku ezisi-7 ngosuku)
Umzekelo oQhelekileyo weTyala: In imveliso yebhetri yamandla amatsha,
Ukukhetha phakathiOomatshini bokuwelda be-QCW kunye ne-fiber laser eqhubekayokuxhomekeke kwiuhlobo lwezinto eziphathekayo, iimfuno zokuchaneka, kunye neenjongo zemvelisoEzinye izixhobo ezikumgangatho ophezulu ziyadibanaii-QCW ezimbini + iindlela eziqhubekayo, enika ukuguquguquka okungenakuthelekiswa nanto kwimigca yokuvelisa yanamhlanje.
Ixesha leposi: Julayi-25-2025
